[Noisebridge-discuss] Who wants Kilograms of Shapelock?

Lee Sonko lee at lee.org
Sat Mar 13 05:42:08 UTC 2010


Can we get one of these for The Crucible / Noisebridge / Box Shop / My
bedroom?

(warning: machine porn)
http://www.youtube.com/watch?v=SQIYZ-iKuG4&NR=1




 

> -----Original Message-----
> From: Michael Shiloh [mailto:michaelshiloh1010 at gmail.com] 
> Sent: Friday, March 12, 2010 7:59 PM
> To: Lee Sonko
> Cc: 'Corey McGuire'; 'NoiseBridge Discuss'; 'Orb Swarm'
> Subject: Re: [Noisebridge-discuss] Who wants Kilograms of Shapelock?
> 
> One of my students cut gears out of plywood with a hacksaw. 
> Crude but effective...
> 
> Lee Sonko wrote:
> > 
> >>You might try delrin...
> >  
> > Ah, that's the rub. I'm not using CNC to cut the gears. I 
> want to use 
> > the simplest tools possible. If I had the class use CNC, it would 
> > become a class in CNC operation. This is a class in the theories of 
> > mechanics and kinetics; how to get "stuff" to move in interesting 
> > ways. So I need some universally easy material to work in. 
> That's why 
> > we're using foam core right now. I want them to be able to fashion 
> > their own gears, cams etc with their own hands persay so 
> they can get 
> > a hands-on feel for what they're building. I could buy lots 
> of parts 
> > but that would avoid much of the basic hands-on-edness that 
> I'm trying to impress on them.
> >  
> > I envision them squishing shapelock in their hands, 
> pressing it into 
> > gear molds, stretching it into shape by hand.
> >  
> > I want to use Phun (the 2d physics simulator) but for real.
> >  
> >  
> >  
> > *From:* Corey McGuire [mailto:coreyfro at coreyfro.com]
> > *Sent:* Friday, March 12, 2010 1:12 PM
> > *To:* Lee Sonko
> > *Cc:* NoiseBridge Discuss; Orb Swarm
> > *Subject:* Re: [Noisebridge-discuss] Who wants Kilograms of 
> Shapelock?
> > 
> >     You might try delrin.  It's great for gears because it 
> is hard and
> >     REALLY low friction.  Are you using CNC to cut the 
> gears?  Inkscape
> >     has an AWESOME built in gear tool.  I used it on the 
> Techshop laser
> >     engraver to GREAT effect (acrylic.)
> > 
> >     On Fri, Mar 12, 2010 at 1:08 PM, Lee Sonko <lee at lee.org
> >     <mailto:lee at lee.org>> wrote:
> > 
> >         I'm in for $10 at up for $15/kg
> >          
> >         I'm trying to find a better material to use for the 
> Mechanical
> >         Sculpture classes I teach at the Crucible. Right now we
> >         generally cut gears, cams and levers out of foam core. It's
> >         easy, safe and inexpensive. But it's foam core 
> and... well it
> >         kinda sucks. If I taught mechanics in metal, we'd 
> spend all our
> >         time learning how to use the tools to work the 
> metal; the same
> >         goes with wood :-(. Maybe Shapelock will fit the 
> bill: easy to
> >         work and re-work with inexpensive tools, safe, inexpensive,
> >         fairly sturdy when cool.
> >          
> >         Lee
> >          
> >          
> >         *From:* noisebridge-discuss-bounces at lists.noisebridge.net
> >         <mailto:noisebridge-discuss-bounces at lists.noisebridge.net>
> >         [mailto:noisebridge-discuss-bounces at lists.noisebridge.net
> >         
> <mailto:noisebridge-discuss-bounces at lists.noisebridge.net>] *On
> >         Behalf Of *Corey McGuire
> >         *Sent:* Friday, March 12, 2010 11:58 AM
> >         *To:* NoiseBridge Discuss; hackerdojo at googlegroups.com
> >         <mailto:hackerdojo at googlegroups.com>; Orb Swarm; 
> Chris Tacklind
> >         *Subject:* [Noisebridge-discuss] Who wants 
> Kilograms of Shapelock?
> > 
> >             Instead of buying the name brand material for 
> $1.50 an oz, I
> >             am looking for a source of CAPA 6800 at $10 a 
> kg or about
> >             $0.30 an oz.  I might need to get this in a 20kg volume
> >             (that's right, I'm measuring volume in grams!)  
> That means a
> >             $200 purchase.  maybe more with shipping and distributor
> >             specific pricing, but I have it on authority 
> that $10 a KG
> >             is not unreasonable.
> > 
> >             Anyone who knows of a source, please help me 
> out.  Right now
> >             I am looking to work with Tri-ISO.
> > 
> >             Who is interested?  Do I have $200 of interest 
> in Shapelock?
> >              Or, how many KG would you like at $10 a KG?  The more
> >             interest, the more likely the chance of success.
> > 
> >             Ripped from 
> http://en.wikipedia.org/wiki/Polycaprolactone :
> > 
> >                     *PCL also has many applications in the hobbyist
> >                     market. Some brand names used in 
> selling it to this
> >                     market are Shapelock and Friendly 
> Plastic in the US,
> >                     and Polymorph in the UK. It has **physical
> >                     properties* 
> <http://wiki/Physical_property>* of a
> >                     very tough, nylon-like plastic that melts to a
> >                     putty-like consistency at only 60°C. 
> PCL's specific
> >                     heat and conductivity are low enough 
> that it isn't
> >                     hard to handle at this temperature.This makes it
> >                     ideal for small-scale modeling, part 
> fabrication,
> >                     repair of plastic objects, and **rapid 
> prototyping*
> >                     <http://wiki/Rapid_prototyping>* where heat
> >                     resistance isn't needed. Though molten 
> PCL readily
> >                     sticks to many other plastics, if the surface is
> >                     cooled, the stickiness can be minimized 
> while still
> >                     leaving the mass pliable.*
> > 
> > 
> >             -- 
> >             Success is a tasty spirit distilled from bitter failure
> >             --Coreyfro
> > 
> > 
> > 
> > 
> >     -- 
> >     Success is a tasty spirit distilled from bitter failure
> >     --Coreyfro
> > 
> > 
> > 
> ----------------------------------------------------------------------
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> > 
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> 
> --
> Sent from my ASR-33




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